Apache SQP Portable Batch Plant

Apache SQP, 12 Yard – Standard Mobile

Apache SQP / base unit is movable with one truck, designed for fast job-site set up.

Theoretical Plant Capacity – 200 Yards per Hour

Note: Can be equipped with many options to meet most applications.

Note: Additional freight load may be required depending on options ordered.

Apache SQP 12 Aggregate Section:

Overhead Storage - Heaped Volume: 47.0 Cubic Yards / 64.0 Tons

Apache SQP Overhead Aggregate Storage:

* Aggregate support frame and intermediate frame are all welded, heavy duty tubular steel. 

* Intermediate support frame is built for the addition of an Apache SQP auxiliary silo. 

* Three equal compartments with the upper section hinged for easy transportation.

* Lower storage section is welded construction with 1/4” plate on sloped sides and 3/16” plate on the

   vertical sides. 

* (2) clamshell type gates with replaceable grease type pivot-pins, brass bushings and precision cut gears

   on each compartment.

* 4” x 8” air cylinder and solenoid for each compartment. Mechanical linkage is used for the second gate.

* Air hose and fittings are factory installed from the solenoid valves to the aggregate gates.

Moisture Probe Sleeve / Middle Bin:

Apache SQP, 12 Cubic Yard Aggregate Batcher:

* Constructed of 3/16” plate on the vertical sides and 1/4” plate on the sloped sides.

* (1) clamshell gate with replaceable grease type pivot-pins, brass bushings and precision cut gears. 

* (2) 4” x 8” air cylinders and an inching valve for greater control of material flow. 

* Proximity switch confirms the gate is closed. 

* (2) piston type vibrators, mounted on opposing sides of the batcher.

* 4 x 15K, NTEP certified, load cell system with a rated scale capacity of 40,000 lbs., includes (4) S-beam

   style load cells and summing box.

* Test weight hangers installed at the factory.

* Air hose and fittings are factory installed from the solenoid valves to the aggregate batcher gate

Apache SQP 30” x 38’-6” Aggregate Transfer Conveyor:

* Channel frame steel construction.

* 15 H.P. TEFC - 350 / F.P.M. – 650 T.P.H. drive motor with reducer and backstop.

* Rubber lagged head pulley with drive shaft and pillow block bearings

* Wing type pulley with shaft and wide-slot type bearing take-ups

* 4” CEMA “B” sealed idlers on 4’-0” centers.

* 4” CEMA “B” return rollers on 10’-0” centers. 

* Belting is 2-ply with 3/16” top cover with 1/16” bottom cover.

* Gate length skirt boards with special “Wedge” style rubber flashing adjustment is factory installed.

* Discharge head includes a water inlet, (6) admix ports, shroud and integrated belt wiper.

* Safety features include a head and tail pulley guard and safety trip switch with cable up one side of the

   charging conveyor.

Apache SQP Cement Section:

Silo capacity - 1541 Cu. Ft. / 57.0 Tons / 385 Max BBL

Capacities are based on a cement weight of 74.0 lbs per cubic foot.

Apache SQP Silo Storage:

* Silo folds down for travel convenience.

* Silo upper frame and in-board lower legs are of welded type construction with hinge points on the 

   in-board side for easy erection.

* Silo out-board lower legs are of bolted type construction.

* Silo top is complete with safety handrails and toe boards.

* Safety pressure relief valve and access manhole.

* 4” pneumatic fill line with cam lock fitting and cap.

* Silo cone with rounded corners for improved material flow.

* 10” butterfly valve with pneumatic actuator and solenoid.

* Safety emergency slide gate and 5” clean out pipe.

* Complete aeration system with full size air pads, solenoid and required plumbing. Aeration

   components are replaceable from the outside.

* Lifting lugs factory installed.

PJC-305 Silo Top Dust Collector:

* Pulse jet type collector, rated at 1,700 C.F.M. with a 99.99 percent cleaning efficiency.

* One compartment with (8) 8” x 39” top entry cartridges for 305 square feet of filtration area.

* (2) ¾” Asco solenoid valve and an in line filter and regulator.

* Hinged top entry for easy entry into the system. 

* Solid state timer controlled reverse air pulse cleaning system.

* Adjustable control panel for duration and cycle times.

* Pre-wired and tested at the factory prior to shipment.

* Requires 90 – 100 PSI of clean dry air.

Dust Collector Pressure Switch  ...  Included w/ Dust Collector 

* Allows the silo top filters to come on automatically based on a pre-set pressure.

Minihelic Gauge  ...  Included w/ Dust Collector 

* Gives a visual indication of the filter media condition based on a pressure difference 

   between the clean and dirty sides of the filter media.

Cement Silo Safety Deck:

* Safety deck at cement batcher level on the main silo includes decking, handrails, toe board and

   step-off deck from the safety ladder.

Apache SQP, 12 Cubic Yard Cement Batcher:

* Round construction for improved material flow.

* 8” butterfly discharge valve including pneumatic actuator and an inching solenoid for material flow

   control. 

* Proximity switch confirms the gate is in closed position.

* Complete aeration system with full size pads, solenoid valve and required plumbing. Aeration

   components are replaceable from the outside.

* Air vibrator is mounted on the sloping side of the batcher and includes solenoid valve.

* 3 x 5K, NTEP certified, load cell system with a rated scale capacity of 10,000 lbs., includes (3) S-beam

   style load cells and summing box.

* Test weight hangers are factory installed.

PJC-35 Batcher Dust Collector:

* Pulse jet type collector, rated at 210 C.F.M. with a 99.99 percent cleaning efficiency.

* One compartment with (2) 5.5/8” x 20” top entry cartridges for 36 square feet of filtration area.

* Solid state timer controlled reverse air pulse cleaning system.

* Adjustable control panel for duration and cycle times.

* Pre-wired and tested at the factory prior to shipment.

* Requires 90 – 100 PSI of clean dry air.

* Mated mounting flange to be installed by customer.

Apache SQP Transportation:

* Single axle with (4) 255 70R 22.5 wheels and tires.

* Air brakes, king pin, fifth wheel rub plate and travel lights

Air Specifications:  

* 15 H.P. / 120-gallon air compressor with ¾” outlet, pre-wired starter and complete air piping.

* A weather tight NEMA enclosure for Main plant solenoids. All solenoids are plumbed in and exhaust 

   lines routed out of the enclosure. Each valve is equipped with a “Quick” cut off to allow the customer

   isolation of the individual valves for easy maintenance.

* (2) oversized ¾” air filters, regulators and lubricators, one on the aggregate section and one on the

   cement section.

* Air system complete from air compressor to all pneumatic equipment on the plant.

Water Specifications: 

* 3” turbine type water meter with electronic scalable transmitter and pulse head.

* 3” inlet water strainer with replaceable screen.

* 3” butterfly discharge valve with pneumatic actuator and solenoid valve.

* Meter is mounted at an approximate 5’-0” height on the aggregate conveyor.

* Complete piping to discharge head

Electrical Specifications:

* Wiring from the solenoid valves to a NEMA 12 enclosed power panel located on the aggregate frame is

   factory installed.

* The main disconnect and motor starters are wired to each motor.

* All equipment is wired and tested prior to shipment. 

General Specifications:

* All equipment is treated with a zinc primer and painted with polyester polyurethane paint.

* Does not include manual or automatic control panel.  

Standard Options

NOTE: The addition of certain options will require the transportation upgrade package as listed below.

3/112 Apache Aggregate Bin Extension  …

* 3 compartment – 4’-0” aggregate storage extension will increase the storage capacity to 82.5 cubic 

   yards / 112 tons.

3/160 Apache Aggregate Bin Extension  … 

* 3 compartment – 8’-0” aggregate storage extension will increase the storage capacity to 118.0 cubic

   yards / 160 tons.

2’-6” Aggregate Heap Plates / 3 Compartment …  

* 2’-6” aggregate storage heap plates for increased storage capacity and cross contamination protection.

2’-6” Aggregate Storage Back Plate  ... 

* Will allow additional storage capacity when used with the 2’-6” aggregate storage heap plates

3 Compartment Storage “Scoreboard” …  

* “Scoreboard” with all the aggregate bin indication lights located in one central location for greater

   convenience. 

Central Lubrication System  …  

* Lubrication points on the lower aggregate storage gates, aggregate batcher gates and the conveyor 

   head section and conveyor tail section are piped to one location for easy one stop lubrication. 

* All lubrication points are easily identified and located on a panel mounted on the aggregate     

   frame.

Weighed Water System, Upgrade  …  

* In lieu of the 3” metered water system listed in the base quote.

* 500 gallon surge tank constructed of 3/16” plate with 3” inlet system complete with butterfly valve,

   actuator and  solenoid with air mufflers for a more controlled close rate. 

* Float type switch to keep surge tank full.

* 500 gallon batcher constructed of 3/16” steel with 4” inlet valve and 6” discharge valve complete with

   actuator and solenoid.

* 6” discharge hose nipple, ½” vacuum line and roof mounted air vent

* (3) “S” type Load cell scale system includes mounting hardware and summing box.

* Batcher and surge tank are located on one heavy duty frame.

Apache SQP Auxiliary Silo Package  …  

   Apache SQP Auxiliary Silo Storage:

   * Silo capacity – 1541 Cubic Feet / 57.0 Tons / 385 Max. BBL

   * Utilizes the intermediate frame section on the Apache SQP

   * Silo top includes safety handrails with toe boards and lifting lugs. Access from the main silo.

   * Inspection port and safety pressure relief valve

   * 4” pneumatic receiving system, complete with cam lock fitting and cap.

   * Silo cone with rounded corners for improved material flow

   * 10” butterfly valve, including pneumatic actuator and solenoid

   * Safety emergency slide gate and 5” pipe clean out.

   * Complete aeration system with pads and solenoid valve

   10” x 10’-10” Screw Conveyor:

   * 7.1/2 H.P. TEFC motor, speed reducer, belt drive system and safety guards.

   * Rated at 1400 lbs. per minute @ 200 RPM

   * Boot on discharge side of screw. 

Apache SQP Auxiliary Silo Transportation  ...  

* Single axle with (4) 255 70R 22.5 wheels and tires.

* Air brakes, king pin, fifth wheel rub plate and travel lights.

Rotary Bin Level Indicators, Each  ...   

* Monitoring capabilities for high or low levels for cement storage

4” Anti-Overfill System, Each  ...  

* Prevents accidental overfilling of the silo. For use with a high-level bin indicator.

* Signal from the bin indicator will set off a control panel alarm, a red strobe light and horn.

* Preset to close pinch valve if warnings are missed. Pinch valve will not reopen until the high bin 

   indicator signal is stopped.